Shaily's Capabilities

Outstanding plastic manufacturing solutions to help customers develop products that combine the highest quality and affordability

Polymers

As well as commodity polymers, Shaily specializes in high and ultra-high performance polymers and is the only licensed manufacturer of Torlon in India. This enables us to produce plastics that are so robust they are used as a direct replacement of metal, being resistant to extremely high temperatures and mechanical wear. We are also able to mold plastics with up to 60% glass content by volume.

Polymers include:

PP, PE, GPPS, HIPS, ABS, SAN, SMMA, TPE, PC, PPS, PPO, POM, PA6, 66, 10, 12, PBT, PET, PEI, PES, LPC, PEEK, PAI.

Injection Moulding

We have over 120 injection molding machines and latest automation technologies over five plant, with the capability to manufacturer components of under 0.03g within 5 micron tolerances.

Our injection molding machines range from a size of 35 tonnes to over 1000 tonnes and include machines by: Nissei, JSW, Engel, Husky, Arburg, Negri Bossi, Hwa Chin, Demag, Ferromatik and SUMA.

Automation

We aim to provide clients with the optimum combination of automation and skilled workers, which means we can deliver the highest quality at the lowest cost.

We have high volume production lines with sophisticated high speed automation and robotic control, with some lines delivering a product rejection rate close to 0%.

Tooling

A skilled engineering team combined with years of experience, helps us to develop the best molds for our customers. The team uses mold flow analysis and design for manufacture to optimize the design process.

We have particular expertise in: High cavitation molds, Family moulds, Stack molds, 2K, Hot runner molds.

New Product Development

We work in partnership with leading international design consultancy, IDC, to develop new products from concept, design and engineering right through to prototyping, testing and manufacture. With our engineering and manufacturing expertize, we are able to provide exceptional support in design for manufacture and design for assembly to optimize the process.

Secondary Operations

We go beyond molding to offer a wide range of finishing options to suit the needs of global brands. These include sophisticated automated facilities, with temperature and humidity controlled zones for optimum quality. 

Operations include: 

  • Ultrasonic Welding
  • Robotic Hot Stamping 
  • Pad Printing
  • Vacuum Metalising 
  • Painting 
  • Assembly 
  • Laser Marking

Find out more about Shaily's finishing capabilities

Quality Management

Quality is at the very heart of Shaily. We aim to lead by example and employ the best operational and social business practices, the latest technologies, and skilled workers to deliver our promise of first class quality to customers.

We have a quality management system that is used throughout the organization and this supports our programme of continuous improvement. In the highly regulated medical sector, we are certified to the highest quality levels globally with certification in:

  • ISO 13485 : 2016
  • ISO 15378 : 2015
  • ISO 9001 : 2015
  • IATF 16949-2016

Read more detail on Shaily's quality management process

Logistics

Our robust SCM system cascades across all stages of design and production; ranging from movement and storage of raw materials to work-in-process inventory to transportation of finished products across various geographies.